Brazil Case Study-Designing a New Recycling Facility to Meet High Environmental Standards
With over 40 years of expertise in Reverse Logistics, the Moura Group has established sustainability as a core pillar of its management strategy. Our recycling capacity has reached a 1:1 ratio — we collect 100% of the batteries sold—and all recycled Lead is reintegrated into the production of batteries for various applications. This closed-loop model reinforces our leadership in the Mercosur battery market. Our expertise is backed by a robust infrastructure, including 91 distribution centers across South America, ensuring the efficient collection and responsible reuse of batteries through the Moura Environmental Program (PAM). A significant milestone has been reached in this journey: the launch of our new recycling and metals processing plant.
Developed and implemented over the past five years, this project incorporates cutting-edge technologies and innovations in metallurgical processes. Starting operations in 2024, this state-of-the-art facility is founded on two key pillars—sustainability and competitiveness—and features several industry-leading advancements, including:
• Acid recycling, enhancing environmental efficiency;
• Excellence in metal separation, ensuring high purity and optimal material reuse;
• Optimised facility layout, maximising operational efficiency; • Automated processes, improving safety and productivity;
• Negative pressure systems, minimising emissions and environmental impact.
This project reaffirms Moura Group’s commitment to innovation and sustainability, solidifying its position as a benchmark in lead battery production and recycling. By driving the circular economy, we contribute to a more sustainable future.
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